**3CPV Semi-Automatic Tube End Finish Machine**
**Description:**
The 3CPV Semi-Automatic Tube End Finish Machine is a versatile and efficient tool designed for processing the ends of metal tubes. It can perform chamfering, squaring, deburring, flaring, and beading in one operation, making it ideal for a wide range of industrial applications.
**Model:**
3CPV
**Application:**
This machine is used for deburring, flaring, and beading on both the inside and outside of metal round tube ends. It's suitable for various industries such as automotive, HVAC, and manufacturing, where precision and efficiency are essential.
**Introduction:**
With the 3CPV Tube End Finish Machine, you can prepare tube ends with a bead or flare, or simply deburr and square them. Each machine is capable of performing all these functions, requiring only a change of tooling to switch between operations. This flexibility makes it a valuable addition to any workshop or production line.
**Main Specifications:**
- Dimensions: 660 x 1000 x 1230 mm (excluding protruding parts)
- Weight: 500 kg
- Power Supply: 380V ±10%, 50Hz/60Hz, three-phase
- Power: 4 kW
- Air Pressure: 0.4–0.8 MPa
- Clamping Mode: Pneumatic
- Clamping Force: ≥20 kN
- Rotation Axis: Asynchronous Motor, 4.0 kW
- Coaxiality of Rotation Spindle with Clamping Shaft: ≤0.02 mm
- Rotation Axis Deflection: ≤0.01 mm
**Capacity:**
- Tube OD for Chamfer/Squaring/Deburring: Φ6–80 mm
- Tube WT for Chamfer/Squaring/Deburring: ≤10 mm
- Tube OD for Flaring: Φ6–80 mm
- Tube WT for Flaring: Stainless Steel 0.4–2.5 mm, Aluminum Alloy 0.5–3.5 mm
- Flaring Method: Eccentric Inner Diameter Rotary Swage
- Tube OD for Beading: Φ6–75 mm
- Tube WT for Beading: Stainless Steel ≤1 mm, Aluminum Alloy ≤2 mm
- Beading Method: Inner Diameter Rotary Swage
- Minimum Tube Clamp Length: 15 mm (varies based on material and wall thickness)
- Tube Material: Titanium Alloys, Stainless Steel, Aluminum Alloy
**Features:**
1. One clamping operation completes squaring, deburring, and chamfering simultaneously.
2. Quick die changes allow for flaring and beading processes.
3. Pneumatic cylinder clamping ensures tight gripping without damaging the tube.
4. Thin clamps and dies allow for a minimum tube length of 15 mm.
5. Feed cylinder control is linked with the clamp cylinder for automatic operation.
6. Equipped with an asynchronous motor spindle with variable frequency control for different materials.
7. Tube feeding length positioning ensures accuracy and repeatable results.
8. Eccentric flaring center allows for multiple sizes and wall thicknesses.
9. Chamfer/deburring dies can also be used for flaring, reducing tooling requirements.
**Main Components:**
- Top-mounted spindle for easy access, especially for complex-shaped tubes.
- Variable frequency motor control for precise spindle operation.
- Front-mounted clamp that securely holds tubes as small as 15 mm.
- Chip groove design in the clamp for smooth dust removal into the waste box.
- Dual feed modes (cylinder and handwheel) for smoother and more efficient operation.
- Adjustable tube feed stopper for precise length control.
- Spindle feed position ensures consistent processing and avoids interference.
- Organic glass protective cover and waste box for safety and cleanliness.
**Tooling Options:**
1. **Flaring Center:** An eccentric shaft that enables multiple sizes and wall thicknesses of flaring.
2. **Flaring Dies:** Can be used for chamfering, deburring, and squaring, reducing die specifications.
3. **Die Adapter:** For smaller tube dimensions, allowing flexible tooling options.
4. **Squaring/Deburring Head:** Smart design with adjustable blades for various tube sizes and wall thicknesses.
5. **Beading Head:** Works with beading tips or arbor, capable of handling 6 mm tubes.
This machine is a reliable and cost-effective solution for high-quality tube end finishing. Its user-friendly design, versatility, and precision make it a top choice for manufacturers looking to streamline their production processes. Whether you're working with stainless steel, aluminum, or titanium, the 3CPV offers the flexibility and performance needed to meet your needs efficiently.
Nitrided Screw & Barrel,Conical Screw Barrel,Nitrided Parallel Screw And Barrel,Nitrided Parallel Twin Screw Barrel
Zhejiang Jinhai Plastic Machinery Co., Ltd. , https://www.jinhaiextruder.com